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General Electric Lead Engineer – Turboprob FEM Mechanical Analyst in Bielsko-Biala, Poland

Job Description Summary

Avio Aero is a world class Leader of aeroengine propulsion, engaged in design and development of turbo prop Catalyst engine dedicated for commercial and Eurodron application.

In this spirit, we are looking for a talented engineer in Avio Polska Bielsko Biala location who will perform FEM mechanical analysis of Catalyst engine power turbine rotor and blades.

Aim of this role is to support design and Hardware Owners of power turbine rotor and blades leveraging FEM expertise in order to meet safety, quality, delivery and costs requirements.

Job Description

Essential Responsibilities:

  • Support design activities by performing structural FEM analysis of power turbine rotor and blades, to achieve performance and structural requirements, manufacturability, and business expectation – cost targets and delivery on time

  • FEM modeling (assumptions & layout, global/sub-modeling strategy, meshing, BC’s and loads application, model validation & tuning) of power turbine rotor and blades with use of Ansys, Hyper Mesh

  • thermomechanical FEM analysis & design optimization aimed to meet design requirements with use of Ansys, familiarity with scripting and user-defined functions,

  • post processing (including lifing, crack propagation, crack trajectory & damage tolerance with use of Siesta/3D FAS),

  • reporting and results interpretation in front of Hardware Owners, System engineering, project team, internal and external stakeholders

  • authoring & check of technical reports & presentations, storage of technical data in selected repositories

  • Interface with Hardware Owners, Module Design and System Engineering in order to ensure capability and performance of engine and LPT Module components focusing on engine performance and safety

  • Lead and participate in Technical Reviews with Hardware Owners, Senior Engineering Community and Program Leaders, support Program Control Board

  • Provide Technical support for Cross Functional Teams – Engineering, Manufacturing, Quality, Global Supply Chain

  • Proactively work with raw material suppliers and machining shop solving manufacturability issues and simplifying production

  • Substantiate manufacturing Quality Notifications in production and quality systems, Manage Source Substantiation Validation (VSE)

  • Support instrumentation and certification of components according to Aviation Agency requirements

  • Deliver technical support in case of issues with engine operability, assembly and manufacturing, define root cause investigation and corrective actions

  • Develop and execute ideas for simplification, product robustness and cost reduction

Qualifications/Requirements and Desired Characteristics:

  • Bachelor of Science in Engineering, Physics, Mathematics, or Computer Science

  • Strong technical knowledge of engine components especially in turbine domain, material durability, manufacturing processes and material application in aviation industry

  • expertise and independence in FEM Analysis – static, dynamic (Ansys, HyperWorks – Hyper Mesh, HyperView)

  • Fundamental knowledge of manufacturing processes and material application in aviation industry

  • Fundamental knowledge and skills related to drawings drafting and 3d modelling. (CAD – UG)

  • Excellent knowledge of MS Office (Excel, Power Point)

  • Familiarity with business processes & procedures related with NPI

  • Strong oral and written communication skills – English, Polish

  • Fundamental knowledge of programming and scripting in order to standardize and simplify analysis process (Visual Basic, Ansys APDL, Python)

  • Availability to inspire and empower other Team Members from the Team and different departments

  • Availability to prioritize tasks and work simultaneously on various projects

  • Proactivity and willingness to initiate ideas and problem solving,

  • Availability to work effectively in changing environment

As a world class engineering and manufacturing leader in aviation industry, we offer:

•Opportunity of personal and professional growth in world class global engineering team

•Opportunity of career development in aero engine business

•Opportunity to work in top-grade military programs

•Access to trainings and mentoring programs

•Full time employment contract

•Friendly and positive atmosphere

Additional Information

Relocation Assistance Provided: No